The Cost Effectiveness Of Plasma Nitriding Process

How To Plasma Nitride?

At first , the product is sealed in a low-pressure vacuum. The only gas plasma requires is nitrogen , but often it’s done with hydrogen , argon and methane. Unlike gas nitriding , these chemicals aren’t the method’s main mechanism. Once gases fill up the back , high-power electric fields bathe the product in a steady voltage , forming ionized molecules. This is plasma. Usually , you need a particular temperature for nitrogen to be ready for this process. While temperature is regulated in plasma ion nitriding , it’s the electricity that causes the reaction. The forming plasma is visible through the window of the chamber. The compounds that are formed in this process deposit active nitrogen onto the material , forming a solid layer with carbon. 

So what is it that makes nitriding worth it?

It’s a clean process with benefits ranging from economy to flexibility.

• ·         No tear.  It is a distortion-free process. This means your surface won’t change at all. This is because we do it at a mid-temperature which relieves the tension of steel while keeping it intact.

• ·         No wear. Don’t expect the layer to go away any time soon. It’s durable and dense. No bending , rolling or pressing will break it down easily.

• ·         Ridiculous hardness. Hardness can increase 40x.

• ·         Surface changes. While ensuring minimal changes in size or shape, we can increase the metal’s resistance to friction and corrosion.

• ·         Consistency. Plasma nitriding is a controlled process. We can do the same thing over and over again and get the same results each time.

• ·         Flexibility – It’s simple to mask your metal. This means you can only add layers to part of the surface , as much or as little as you need.

• ·         Eco-friendliness- This process is non-toxic , using half as much energy and gas as other methods. It’s clean as brushing your teeth

This method of hardening is extremely efficient and dynamic. No polishing or post-treatment is necessary for surfaces , but it can be done if you need super smooth metal. At Advanced Nitriding Solutions we specialize in pulse plasma ion nitriding in theUnited States & Canada. Visit the website for more details.